Royal of the Rails Returns

Below is some fun historical information. Skip down to THE FUN STUFF if you already know it!

Union Pacific’s Big Boy No. 4014 is the largest operating steam locomotive in the world and stands as a veritable visage of American railroading’s golden age. Built by the American Locomotive Company (ALCO) in November 1941, it was one of twenty-five “Big Boy” locomotives created at a critical moment in history, when the United States required unprecedented freight capacity to support wartime production and logistics during World War II. These locomotives played a vital role in hauling massive quantities of raw materials, fuel, and military supplies across the nation, particularly over the steep grades of the Wasatch Mountains between Utah and Wyoming, where their immense power proved indispensable.

Weighing more than 1.2 million pounds, or approximately 600 tons, with its tender, the 4-8-8-4 articulated locomotives represented the pinnacle of American steam engineering innovation. Big Boy No. 4014 is capable of approaching 6,290 drawbar horsepower at around 40 mph, with peak output estimates approaching 7,000 drawbar horsepower under ideal conditions. At the cylinders, its indicated horsepower has been estimated at roughly 8,000 to 8,150 horsepower. This immense power was paired with an exceptional tractive effort of over 135,000 pounds, allowing the locomotive to haul thousands of tons over steep grades without assistance. Its advanced design combined brute force with operational flexibility, showcasing the ingenuity and industrial strength that defined the era. The Big Boy class pushed the limits of size, power, and efficiency at a time when railroads were the backbone of the nation’s economy and war effort.

After retiring from regular service in 1961, No. 4014 spent more than fifty years on public display, serving as a monument to a transformative period in transportation history. Its return to the shops in 2013 marked the beginning of an ambitious restoration project, culminating in its triumphant return to operation in 2019. Today, Big Boy No. 4014 runs under its own steam, serving as a living testament to American engineering excellence and preserving the legacy of steam power. It’s history-make excursions allow America’s youth to witness firsthand one of the most significant achievements in railroad history and American intellectual prowess.

Following No. 4014’s tracks, other legendary steam locomotives are experiencing revitalization and resurrection efforts. Union Pacific’s Challenger No. 3985, a 4-6-6-4 articulated locomotive and close relative of the Big Boy, has undergone extensive rebuilding work with the goal of returning it to operation. While slightly smaller, the Challenger class was still immensely powerful, capable of producing roughly 5,800 to 6,000 drawbar horsepower and serving as a versatile high-speed freight and passenger locomotive. Meanwhile, the Pennsylvania Railroad’s T1 class—iconic 4-4-4-4 duplex locomotives known for their striking streamlined design—is being recreated from the ground up by the T1 Trust. The new-build T1 No. 5550 is projected to produce in excess of 6,500 indicated horsepower, potentially rivaling or exceeding the performance of many historic steam locomotives. Together, these efforts highlight a broader movement to preserve and revive the most powerful machines of the steam era, ensuring their stories and capabilities continue to inspire future generations.

America’s largest steam locomotives were each built with a distinct purpose, and their specifications highlight these differences.

The Big Boy was the brute-force specialist.  Its monstrous weight, sixteen driving wheels, and roughly 135,000 pounds of starting tractive effort allowed it to move exceptionally heavy freight trains over Union Pacific’s mountain grades.

The Challenger traversed more versatile middle ground.  It was smaller and lighter than the Big Boy, but it handled freight at relatively higher speeds.  Challengers were also used on some passenger trains, something for which the Big Boy was not initially intended. 

The T1 was built for true speed rather than maximum pulling force.  Its 80-inch drivers, streamlined body, duplex drive, and approximately 6,500 indicated horsepower were intended for sustained high-speed passenger operation.  It produced less starting tractive effort than either Union Pacific locomotive, but it could develop tremendous power once moving at speed. 

Together, these three locomotives represent the pinnacle of American steam engineering, illustrating how designers pushed the limits of steam technology in different directions to meet specific operational demands. The Big Boy emphasized sheer tractive force and mass to conquer mountainous terrain with unprecedented freight loads, while the Challenger balanced power and speed to handle a wider range of duties efficiently. In contrast, the T1 prioritized aerodynamic design and high-speed performance by sacrificing raw pulling power to excel in fast passenger service. This clear contrast in design goals—maximum power, operational flexibility, and sustained speed—demonstrates the remarkable adaptability and ingenuity of American locomotive engineering at its peak.

THE FUN STUFF

Girard held a special festival for No. 4014’s visit, and part of that meant cordoning off many roads and whole city blocks. Certain spaces like fields, grassy areas, and a school parking lot were used for specific shuttle waypoints. THAT was a phenomenal idea!!! It offered a safe route to and from the Big Boy site, mitigated traffic of an estimated 1,000 people, and it offered an air conditioned ride on a hot day. There were also smaller transportation modes available, such as golf carts and moderately sized utility vehicles.

Tom and I were early enough to be the first passengers of the day!
We found an excellent spot at the base of this grain elevator. There was a dilapidated trailer made with really thick wooden slabs that was heavy enough to not tip with my full body weight at the high end. It provided an nice view above people’s heads and the security fence.
Notice in the far background that there are people dangerously close to the tracks. There is a twenty-five foot minimum mandated distance set for people’s safety. There is no winning in contact sports with trains.
A few trains passed through Girard before the Big Boy’s arrival. Some passed quickly to remain on schedule while others slowed down to bask in the spectators’ revelry.
An high-speed south-bound Amtrak passenger train ran through well ahead of the Big Boy.
A slower north-bound Amtrak ran through. This is the one moving slow enough for a photograph.
This freight train pulled up to Girard well before the fast Amtrak whizzed by, but it stopped and waited quite a while before proceeding. I can only imagine the potential logistical nightmare excursions pose. Any disturbance in a schedule will suck, but trying to amend something related to a GARGANTUAN, articulated steam locomotive multiple states away from its home shop facility is unthinkable. Years ago, a friend and I rode an excursion on the Cumbres and Toltec narrow gauge railroad in New Mexico. While pulling through a bend in a canyon, it rolled upon some rocks across the track. The locomotive was damaged in such a way that it reversed off the rocks and mechanically stuck in reverse. Another locomotive was sent from the opinion direction to help, and the two crews managed to repair the steam locomotive. Our little three-hour one-way trip became five and a half courtesy of those hidden rocks. That occurred on a regular excursion route with shops less than twenty miles away at either end of the line. We were lucky.
She was forty-six minutes late, but she arrived to much myrth and splendor!
Who doesn’t love that whistle!?
Away she goes, on towards her western home!
Just as the Big Boy departed, a hopperl train came through.
I overheated and had to have my friend Tom drive part of the way home. That gave me a chance to rail fan on the road! We happened upon this mixed freight train heading east to Taylorville, Illinois.
The proximity of the road and rails diverged briefly, so we lost and found the same train passing into Taylorville.

Tom and I had a great day out with the Big Boy. I had never met Tom until that day. He follows the Crawford County Model Railroaders on Facebook, and he responded when I offered to carpool to Girard with club members. He lived an hour north of Charleston, Illinois, and I lived an hour south of Charleston. We met in the Charleston Walmart parking lot and took my truck to Girard. I’m glad we got along well for that two and a quarter hour, one-way drive!

It’s the Little Things. The VERY little things.

Of all the different sizes of model trains, I find the most fascinating to be Z scale.  It’s so small and minuscule, but it is also so mighty!  The little engines are so tiny, but they are deceptively fast and strong.  My first Z set was a Micro Trains Line Desktop Railroad Set with a New York Central F7 diesel.  I also bought a Western Pacific four-car wreck recovery pack.  I really enjoy my little train set.

I’ve noticed something about how the whole consist pulls.  It may be due to the angle of couplers, or merely the size of everything, but it seems that there needs to be enough weight to everything for the couplers to catch one another.  If they are not taught, they release and come undone.  The lack of weight is good for long loads and going in reverse with a lessened chance of derailment, but not so great for staying together.

From little to not so little, I am excited to get into two-rail O scale.  I have only one such item–my Rivarossi 0-8-0 Indiana Harbor Belt steamer.  I’ve heard from several that the two-rail O scale models look more like models than the those of the three-rail variety.  Based on the details I have observed in my engine, I am inclined to agree.  Even so, the track seems to be quite expensive.  It will take much saving to build my little railroad, but the time and money will be well worth the effort.

 

Let’s move on to bigger things.  A customer brought in two O scale locomotives.  He wanted one to get some regular maintenance as well as have a smoke unit installed.  I wasn’t quite sure if I could make one fit, but I did!  I just happened to already have two smoke units in my spare parts dish.  I was sure I would have to do a lot of form fitting, cutting, molding, possibly melting, and major rewiring to make it work.

As it turns out, all I needed to do was shim the whole frame of the engine.  The smoke unit just fit.  There is absolutely no room for any movement, jostling, spare wires–it could almost be air-tight.  But it fits.  It works.  And I didn’t have to do ANY drilling or filing.  The customer is sure to be happy.

Oh, and the engine, itself, works good as new, too.  Not that that was the whole point of bringing the thing in, or anything…………..

 

As for the other engine, it seemed to be much more of a challenge.  Fitting a new unit in the body was easy.  It even aligned with the smoke stack.  However, getting the mechanism to puff the smoke in equal and consistent puffs was more than adverse.  The new smoke unit fit, but it wasn’t shaped the same way.  The empty air reservoire that actually pushes the smoke up and out was offset in the old one and directly center in the new.  The lever that operates the reservoire column was too long and not correctly shaped to properly work with the new unit.  I tried flexing the lever and form filing the reservoire, but everything caught and stuck.

I was fidgeting with the old smoke unit, trying to figure it all out, when I dropped the thing to the floor, and the burner element fell out of the loose end cap.  Then, it hit me.  All I had to do was swap out the old wax melting element for the oil boiling one.  After much scraping and digging, the new element fit perfectly.  I soldered everything up, slapped the cap on, fit the rest of the engine back to the frame, and crossed my fingers.

 

 

 

 

 

 

 

’twas most awesome.

That same engine had a funky reversing unit.  I cracked it open, and everything was pretty dirty.  The funny thing about a reversing unit is the number of parts it takes to make an engine simply move.  The inner drum is lined with metal belts that are shaped to alternately contact metal flanges.  Each flange is soldered to a different wire that either provides electrical flow or redirects it somewhere else.  If a single one is bent out of shape or contacting the wrong belt, nothing works.  It all just sparks or sits dead.  The flanges took some flexing and sanding, but I got it all back into shape.  Pulling the drum out is easy.  Putting it back in is a pain.  The two walls that hold the drum in place have to be close enough to contact it, two flange boards have to fit into slots of the unit walls, the flanges have to be spaced wide enough to allow the drum to fit back into place, and the clip that rotates the drum has to be out of the way.  Much in the fashion of re-assembling steam engine drive rods, everything has to fit in just the right way at just the right time.

 

I really wish I had had the sense to take photos of the things I’ve been mentioning in this particular post.  Oh, well.  There will be plenty more photogenic opportunities.

In the meantime, here are some photos of other things.IMG_2453IMG_2434IMG_2433IMG_2430fullsizeoutput_2728fullsizeoutput_2729fullsizeoutput_272afullsizeoutput_272bIMG_2484fullsizeoutput_26c6